Description
Premium Construction & Material Composition
Our Polyester Tying Cord is constructed from high-tenacity continuous filament polyester fibers, braided into a conformable flat or round profile that ensures superior knot-holding characteristics. The polyester material provides inherent resistance to moisture, mildew, and most chemicals, while maintaining flexibility across a broad temperature range.
Unlike conventional nylon alternatives, polyester exhibits significantly lower stretch when wet, making it the preferred choice for applications requiring dimensional stability in humid or variable environments.
The cord’s soft-textured fibers prevent skin irritation during extended handling, enhancing workplace safety and user comfort.
Advanced Finishing Options
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Finish B (Wax Impregnated): Microcrystalline wax coating improves knot security and tying characteristics, meeting military specification requirements for aerospace applications
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Finish C (Synthetic Rubber): Elastomeric coating enhances grip and vibration resistance, ideal for high-motion environments
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Finish A (Uncoated): Pure polyester construction for maximum chemical compatibility and varnish penetration
Industry Compliance
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MIL-T-43435: Military standard for lacing tape and tying cord
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A-A-52081 Series: Commercial item description for polyester flat braid lacing tape
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ASTM D885: Standard test methods for tire cords, adapted for industrial polyester cord testing
Technical Specifications
Physical Properties Table
| Property | Value / Rating | Test Method |
|---|---|---|
| Material | 100% High-Tenacity Continuous Filament Polyester | MIL-T-43435 |
| Construction | Flat Braid / Round Braid | – |
| Diameter Range | 1mm Ø to 6mm Ø (custom sizes available) | Calibrated Measurement |
| Standard Length | 100m rolls (custom lengths available) | – |
| Max. Continuous Temperature | 130°C (266°F) | ASTM D885 |
| Melting Point | 260°C (500°F) | ASTM D885 |
| Breaking Strength (2mm) | 80 lbs (36 kg) minimum | Fed-Std-191 Method 4108 |
| Breaking Strength (4mm) | 250 lbs (113 kg) typical | Calculated Industry Standard |
| Elongation at Break | < 30% | ASTM D885 |
| UV Resistance | Excellent | ASTM D4355 |
| Abrasion Resistance | High | ISO 9354 |
| Fungus Resistance | No visible growth | Fed-Std-191 Method 5760 |
| Water Absorption | < 1% | ASTM D570 |
| Color | White (standard), Black, Natural | – |
| Finish Options | Wax, Synthetic Rubber, Uncoated | MIL-T-43435 |
Diameter & Strength Correlation Chart
| Diameter (mm) | Minimum Break Strength (lbs) | Approx. Weight per 100m (g) | Recommended Application |
|---|---|---|---|
| 1.0 | 25 | 45 | Fine electrical coil tying, crafts |
| 1.5 | 50 | 85 | Motor winding, light bundling |
| 2.0 | 80 | 120 | Aerospace cable lacing |
| 3.0 | 150 | 250 | Industrial harness assembly |
| 4.0 | 250 | 420 | Heavy motor binding |
| 5.0 | 350 | 650 | Structural tying |
| 6.0 | 500 | 900 | High-load anchoring |
Values based on military specification A-A-52081 and industry standard calculations
Note:The product specifications provided are for reference purposes only. Please refer to the actual product for final specifications. We also offer various sizes and thicknesses to meet your specific needs. For further customization, please contact us.
Application Scenarios
1. Electrical Motor & Transformer Manufacturing
Polyester tying cord is extensively used in electric motor rewinding operations due to its excellent compatibility with insulating varnishes and low elongation properties (less than 30% stretch). The cord’s high conformability allows for tight, secure bundling of copper windings without cutting into insulation. Its 130°C temperature rating ensures performance during varnish curing processes and continuous operation. The synthetic rubber finish (Finish C) provides vibration resistance critical for running motors.
2. Aerospace & Aviation Cable Harnesses
Meeting MIL-T-43435 requirements, our polyester lacing tape replaces cable ties in critical aerospace applications where long-term reliability is mandatory.
Unlike plastic cable ties that become brittle and lose plasticizers over time, polyester cord maintains flexibility and strength across decades of service.
The flat braid design eliminates sharp edges that could damage wire insulation or injure technicians during maintenance.
Certification: Available with manufacturer’s certification to A-A-52081-B, -C, or -E specifications.
3. Industrial Bundling & Securing
For securing shade cloths, awnings, and tarps, the UV-resistant polyester construction prevents degradation from sun exposure.
The cord’s low water absorption (<1%) ensures no strength loss when wet, making it superior to nylon for marine applications.
Use 4-6mm diameter cord for heavy-duty tie-downs with breaking strengths exceeding 250 lbs.
4. Crafts & Specialized Applications
The 1-2mm diameter range offers a smooth, consistent texture ideal for detailed craft work.
Wax finish provides excellent thread control for fly tying and precision knotting.
Available in multiple colors for organization and aesthetic purposes.
Testing Standards & Quality Assurance
Military & Federal Specifications
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MIL-T-43435: Base specification for flat braid lacing tape materials and construction
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A-A-52081 Series: Detailed commercial item description covering:
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Finish B: Waxed polyester (waxed finish)
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Finish C: Synthetic rubber elastomer coating
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Finish E: Vinyl coating
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Break strength testing per Fed-Std-191 Method 4108
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Fungus resistance per Fed-Std-191 Method 5760
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Accelerated aging per Fed-Std-191 Method 5852
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ASTM Testing Standards
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ASTM D885: Standard Test Methods for Tire Cords, Tire Cord Fabrics, and Industrial Filament Yarns Made from Glass, Polyester, or Nylon
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ASTM D4974: Thermal shrinkage testing for polyester cords
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ASTM D4355: UV resistance evaluation
Quality Control
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Breaking strength verification (minimum 80 lbs for standard sizes)
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Dimensional inspection (width: 0.112-0.138″, thickness: 0.012-0.018″ for MIL-SPEC)
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Finish adhesion testing for coated varieties
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Visual inspection for fraying or construction defects
Frequently Asked Questions
Q1: What is the difference between polyester and nylon tying cord? A: Polyester has lower stretch (30% vs. nylon’s 40-50%) and maintains strength when wet, while nylon loses 10-15% strength when saturated. Polyester also has better UV resistance and is preferred for electrical applications due to superior dielectric properties.
Q2: Can I use this cord for outdoor applications? A: Yes. The UV-stabilized polyester construction resists sun degradation for 5+ years, and the material is inherently resistant to rot and mildew. For marine use, we recommend the uncoated Finish A for maximum chemical resistance.
Q4: Is the cord compatible with all varnishes? A: Polyester is compatible with most epoxy, polyester, and silicone varnishes used in motor winding. Wax finish may interfere with some coatings; use uncoated Finish A for maximum compatibility.
Q5: What knot strength can I expect? A: Properly tied knots achieve 60-70% of rated break strength. For critical applications, use spliced loops or add safety margins. Synthetic rubber finish improves knot security by 15-20%.
Q6: Do you provide certifications for aerospace orders? A: Yes. Manufacturer’s certification to A-A-52081 specifications is available for $15.00 per spool, including conformance documentation and traceability.